Integrated Bindery Systems

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Smart-binder Overview


Smart-binder photo large screens

The Smart-binder system folds sheets individually before collection together on the saddle, which results in excellent lay-flat even up to 200 pages.

IBIS Smart-binder
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The Smart-binder may be supplied to run in-line with a digitally-printed CF paper web (SB-2, 3, 4 or 5) at speeds up to 180 metres/min (590 feet/min), or fed from a sheet pile feeder at 400 sheets/min loaded with sheets from multiple digital printers. The Smart-binder SB-1 model is designed to run in-line with slower digital cut-sheet printers.

The Smart-binder model SB-2 produces wire-stitched (stapled) booklets up to 10mm (0.4") thick. Smart-binder model SB-3 includes IBIS's patented 'ISG' (Individual Sheet Gluing) technology that replaces staples with cold-glue 'dots' between each sheet to produce more attractive, stronger, flatter and easier-to-recycle booklets (but can still include wire-stitch heads if wire stapling is also required). The SB-1 may be configured to include wire-stitching and/or ISG cold gluing.

For information about the SB-4 and SB-5 models, that add a 'perfect-binder' module to the Smart-binder, click HERE

The extended model SB-X allows production of A5 (or 5 ½ x 8 ½”) ‘portrait’ booklets 2-up, by increasing the maximum booklet spine length to 457mm.The extended model SB-W increases the maximum book width to 273 mm 10 ¾")

For the first time ever, both wire-stitched or glued books may now be produced from the same machine. In this way the Smart-binder provides a solution for multiple different book types and formats, with the option of a separately fed cover, sheet perforating, hole punching, loop stitching, etc.

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Product Features

  • In-line connection with highest speed digital printers, or off-line operation from a high speed sheet feeder
  • Individual sheet folding for optimum thick-book quality
  • Cover and Insert sheet feeding
  • Unique and patented ISG cold glue binding available in place of wire stitching
  • Optional perfect binding available (models SB-4 and 5)
  • Bar code tracking of all sheets and auto-rejection of bad books, to ensure integrity. More info click HERE
  • Three-knife trimming with optional centre-knife
  • Smart-Data Analysis system SDA-100 included as standard with all in-line connected Smart-binders from Autumn 2022
  • Missing stitch detection system MSD-100 to be included from Autumn 2022
  • Heavy duty construction for 24 x 7 operation
  • Easy-to-use touch-screen controls and comprehensive documentation in multi-languages
  • Complete range of book format sizes
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Smart-binder SB-2 (or SB-1 without ISG cold glue option)



Smart-binder SB-2 schematic
3-side trim
Wire stitch
Collate
sheets
& cover
Fold sheets & cover
Printed sheets from sheet pile feeder or from a web cutter
Optional cover feeder
View animated Process Schematic
View Smart-binder specifications
  • Dedicated high-quality saddle-stitching
  • 'On-the-run' re-loading of cover sheets
  • Simplified easy-to-use folder and sheet collector
  • Multiple cover or inserting feeding available
  • Upgradable ‘in the field’ to SB-3 or SB-4
View SB-4 specs
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Smart-binder SB-3 (or SB-1 with ISG cold glue option)



Smart-binder SB-3 schematic
3-side trim
Press
book
spine
OR
wire stitch
Optional
ISG coldglue
application
Fold sheets
& cover
Optional cover feeder
Printed sheets from sheet pile feeder or from a web cutter
View animated Process Schematic
View Smart-binder specifications
  • Includes 'ISG' cold gluing module to produce both saddle-glued books and saddle-stiched books
  • Dedicated high-quality saddle-stitching
  • 'On-the-run' re-loading of cover sheets
  • Simplified easy-to-use folder and sheet collector
  • Multiple cover or inserting feeding available
  • Upgradable ‘in the field’ to SB-4
View SB-4 specs
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