Integrated
Bindery Systems

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Smart Label-binder specifications

Smart-binder SB-1, SB-2, SB-3, SB-XW specifications


Maximum input speed
(SB-2, SB-3 and SB-XW only)
100-130 meters/min web speed
150 meters/min with extra F-100 buckle folder
180 meters/min with extra F-101 buckle folder
Note: The maximum web speed is reduced if using lightweight paper stock and/or when producing booklets which contain a small number of printed pages (example 8pp booklets).
Maximum input sheet arrival rate
SB-2, SB-3 and SB-XW: 300-400 sheets/min, depending on sheet format size and other factors
SB-1 : 200 A4 sheets/min or 140 A3 sheets/min
Note: The maximum sheet arrival rate is reduced if using lightweight paper stock and/or when producing booklets which contain a small number of printed pages (example: 8pp booklets).
Maximum booklet production rate
SB-2 , SB-3 (one-up): 7,000 booklets/hour or 5,000 booklets/hour if trimmer is modified to reduce minimum trimmed booklet width to 82.5mm
SB-2, SB-3 (two-up, using trimmer center-knife): 14,000 booklets/hour or 10,000 booklets/hour with the 82.5mm trimmer modification.
SB-X, SB-XW (one-up): 5,500 booklets/hour
SB-X, SB-XW (two-up, using trimmer center-knife): 11,000 booklets/hour
Maximum compressed booklet thickness
10mm = approx. 200 printed pages of 80 gsm paper stock
Note: The maximum booklet thickness is reduced if feeding pre-folded sheets or if using the trimmer center-knife, or if using 43/6S wire stitch heads.
Minimum booklet thickness
1 folded sheet
Maximum untrimmed booklet size
230mm width x 320mm spine length
Note: To produce more than 312mm spine length using a standard SB, the side knives must be removed.
Note: The maximum untrimmed booklet spine length if using the special 'stretched' model SB-X increases to 457mm. The maximum untrimmed booklet width with the BFM-100 modification is 273mm.
Minimum trimmed booklet size
119mm width x 200mm spine length
Note: 119mm minimum trimmed width can be reduced to 82.5mm with modification BFM-100 (or 75mm if no face trim is needed).
Note: 200mm minimum trimmed spine length can be reduced to 91mm if using the trimmer center-knife CKN-101.
Maximum Input sheet size
472mm width x 320mm length
Note: The special extended model SB-X increases the maximum length to from 320mm to 457mm. The special BFM-100 modifications increases the maximum sheet width from 472 to 546mm.
Minimum Input sheet size
250mm width x 210mm length
Note: The minimum width of 250mm can be reduced to 150mm with special BFM-100 modifications
Input cover size
without optional Cover Autoloader CAL-101
Maximum : 320mm length x 500mm width
Minimum: 210mm length x 250-300mm width
Note: a small modification is required to the CIF-102 cover feeder to reduce the min cover width from 300mm to 250mm.
Input cover size
WITH optional Cover Autoloader CAL-101
Maximum: 320mm length x 472mm width
Minimum: 210mm length x 300mm width
Note: 300mm is the minimum cover width with the Autoloader fitted.
Paper minimum stock weight
50 g/㎡ (34 lbs offset) or 40 g/㎡ (27 lbs offset) with extra folder. Paper weights below 60g/㎡ may require the web speed to be reduced, or the optional F-100 folder to be used.
Stitch heads
43/6-S
Max stitch thickness: 6mm. Max booklet thickness: 7 - 8mm. Up to 4 stitches per booklet (refer to IBIS if 6 stitches are required). 12mm flat stitch, 0.4mm to 0.6mm diameter round wire. Optional 12mm loop stitch
Min stitch spacing (43/6 head) = 43mm center-line to center-line. Note: minimum spacing is when making a 2-sheet booklet and increases with booklet thickness.
Stitch heads
52/8-S
Max stitch thickness: 8mm. Max booklet thickness: 10mm. Up to 4 stitches per booklet (refer to IBIS if 6 stitches are required). 14mm flat stitch, 0.4mm to 0.6mm diameter round wire. Optional 14mm loop stitch
Min stitch spacing (52/8 head) = 52mm center-line to center-line. Note: minimum spacing is when making a 2-sheet booklet and increases with booklet thickness
Edge Trim-off
Front edge: 4 - 25mm, Sides: 4 - 20mm
Operator interface
Graphical touch screen with multi-languages for system set up, operation, and operator feedback.