Integrated
Bindery Systems

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Smart-binder Overview


Photo of the Smart-binder
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The Smart-binder models SB-2, 3, 4 and 5 and SLB may be supplied to run in-line with a digitally-printed paper web at speeds up to 180 metres/min (590 feet/min), or may be fed from a sheet pile feeder at up to 400 sheets/min loaded. The Smart-binder SB-1 model is designed to run in-line with lower-speed digital cut-sheet printers.

The Smart-binder model SB-2 produces wire-stitched (stapled) booklets up to 10mm (0.4") thick. Smart-binder model SB-3 includes IBIS's patented 'ISG' (Individual Sheet Gluing) technology that replaces staples with cold-glue 'dots' between each sheet to produce more attractive, stronger, flatter and easier-to-recycle booklets (but can still include wire-stitch heads if wire stapling is also required). The SB-1 may be configured to include wire-stitching and/or ISG cold gluing.

The Smart-Label Binder model SLB includes special additional features to optimize production of Extended Content Label (ECL) booklets using paper stock weights as low as 40 gsm.

For information about the SB-4 and SB-5 models, that add a 'perfect-binder' module to the Smart-binder, click HERE

The extended model SB-X (or SLB-X) increases the maximum booklet spine length from 320mm to 457mm. The extended model SB-W increases the maximum book width to 273 mm 10¾")

For the first time ever, both wire-stitched or glued books may now be produced from the same machine. In this way the Smart-binder provides a solution for multiple different book types and formats, with the option of a separately fed cover, sheet perforating, hole punching, loop stitching, etc.

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Product Features

  • In-line connection with highest speed digital printers, or off-line operation from a high speed sheet feeder
  • Individual sheet folding for optimum thick-book quality
  • Cover and Insert sheet feeding
  • Unique and patented ISG cold glue binding available in place of wire stitching
  • Optional perfect binding available (models SB-4 and 5)
  • Bar code tracking of all sheets and auto-rejection of bad books, to ensure integrity. More info click HERE
  • Three-knife trimming with optional centre-knife
  • Smart-Data Analysis system SDA-100 included as standard with all in-line connected Smart-binders from Autumn 2022
  • Missing stitch detection system MSD-100 to be included from Autumn 2022
  • Heavy duty construction for 24 x 7 operation
  • Easy-to-use touch-screen controls and comprehensive documentation in multi-languages
  • Complete range of book format sizes
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Smart-binder SB-2 (or SB-1 without ISG cold glue option)



Smart-binder SB-2 schematic
3-side trim
Wire stitch
Collate
sheets
& cover
Fold sheets & cover
Printed sheets from sheet pile feeder or from a web cutter
Optional cover feeder
View animated Process Schematic
View Smart-binder specifications
  • Dedicated high-quality saddle-stitching
  • 'On-the-run' re-loading of cover sheets
  • Simplified easy-to-use folder and sheet collector
  • Multiple cover or inserting feeding available
  • Upgradable ‘in the field’ to SB-3 or SB-4
View SB-4 specs
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Smart-binder SB-3 (or SB-1 with ISG cold glue option)



Smart-binder SB-3 schematic
3-side trim
Press
book
spine
OR
wire stitch
Optional
ISG coldglue
application
Fold sheets
& cover
Optional cover feeder
Printed sheets from sheet pile feeder or from a web cutter
View animated Process Schematic
View Smart-binder specifications
  • Includes 'ISG' cold gluing module to produce both saddle-glued books and saddle-stiched books
  • Dedicated high-quality saddle-stitching
  • 'On-the-run' re-loading of cover sheets
  • Simplified easy-to-use folder and sheet collector
  • Multiple cover or inserting feeding available
  • Upgradable ‘in the field’ to SB-4
View SB-4 specs
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