Integrated
Bindery Systems

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Smart-binder Overview


Photo of the Smart-binder

The Smart-binder models SB-2 and SB-3 may be supplied to run in-line with a digitally-printed paper web or fed near-line from a roll-unwinder and web-cutter, at speeds up to 180 metres/min (590 feet/min). Alternatively the Smart-binder may be fed off-line from a sheet pile feeder at up to 400 sheets/min.

To produce Extended Content Label (ECL) booklets, using paper stock weights as low as 37 gsm, please refer to the Smart Label‑binder Introduction webpage, and the other Smart Label-binder webpages.

The Smart-binder model SB-2 produces wire-stitched (stapled) booklets up to 10mm (0.4") thick. Smart-binder model SB-3 includes IBIS's patented 'ISG' (Individual Sheet Gluing) technology that replaces staples with cold-glue 'dots' between each sheet to produce more attractive, stronger, flatter and easier-to-recycle booklets (but can still include wire-stitch heads if wire stapling is also required).

The extended model SB-X increases the maximum booklet spine length from 320mm to 457mm. The extended model SB-W increases the maximum book width to 273 mm 10¾". Model SB-XW combines includes both these max spine length and max book width modifications.

For the first time ever, both wire-stitched or glued books may now be produced from the same machine. In this way the Smart-binder provides a solution for multiple different book types and formats, with the option of a separately fed cover, sheet perforating, hole punching, loop stitching, etc.

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Product Features

  • In-line, near-line or off-line feed
  • Individual sheet folding for optimum thick-book quality
  • Cover and Insert sheet feeding More info
  • Unique and patented ISG cold glue binding available in place of wire stitching More info
  • Bar code tracking of all sheets and auto-rejection of bad books, to ensure integrity. More info
  • Three-knife trimming with optional centre-knife
  • Smart-Data Analysis system SDA‑100 available
  • Missing stitch and missing glue detection
  • Heavy duty construction for 24 x 7 operation
  • Easy-to-use touch-screen controls and comprehensive documentation in multi-languages
  • Complete range of book format sizes
  • Large range of additional options available including buckle folding, perforation, stacking, wrapping, laser ‘tabbing’, etc. View All options
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Smart-binder SB-2



Smart-binder SB-2 schematic
3-side trim
Wire stitch
Collate
sheets
& cover
Fold sheets & cover
Printed sheets from sheet pile feeder or from a web cutter
Optional cover feeder
View animated Process Schematic
View Smart-binder specifications
  • Dedicated high-quality saddle-stitching
  • 'On-the-run' re-loading of cover sheets
  • Simplified easy-to-use folder and sheet collector
  • Multiple cover or inserting feeding available
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Smart-binder SB-3



Smart-binder SB-3 schematic
3-side trim
Press
book
spine
OR
wire stitch
Optional
ISG coldglue
application
Fold sheets
& cover
Optional cover feeder
Printed sheets from sheet pile feeder or from a web cutter
View animated Process Schematic
View Smart-binder specifications
  • Includes 'ISG' cold gluing module to produce both saddle-glued books and saddle-stiched books
  • Dedicated high-quality saddle-stitching
  • 'On-the-run' re-loading of cover sheets
  • Simplified easy-to-use folder and sheet collector
  • Multiple cover or inserting feeding available
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